Reverse Engineering

Reverse Engineering Services in Saudi Arabia

Physical measurement, 3D model reconstruction, and fabrication drawing production for obsolete plant components and equipment across oil & gas facilities in KSA.

SLETEC Engineering provides reverse engineering services for industrial plant components across Saudi Arabia. When original engineering drawings are unavailable, lost, or when equipment has become obsolete, our engineers measure the physical component, reconstruct the geometry, and produce complete fabrication drawings and 3D models that enable part duplication or design modification. This service is invaluable for ageing plant assets where OEM support has ceased.

Our reverse engineering process is systematic: physical measurement using calibrated precision instruments, material identification through hardness testing or MTC review, geometric reconstruction in 3D CAD (SolidWorks or Inventor), tolerancing based on functional requirements and standard manufacturing practices, and final extraction of fabrication-ready 2D drawings. For complex shaped components, we use profile templating and coordinate measurement to capture non-prismatic geometry accurately.

SLETEC reverse engineering deliverables include 3D CAD models, detailed 2D fabrication drawings, material specifications, and a measurement report. These packages give clients the documentation needed to procure replacement parts from any qualified fabricator, eliminating dependence on a single supplier and reducing plant downtime risk. We maintain strict confidentiality over all component geometry and client plant data.

Engineering documentation prepared with reference to API, ASME, AISC, AWS, ISO, Saudi Aramco, SABIC and client project specifications where applicable.

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Service Capabilities

Physical measurement and data capture of components and assemblies
PDF to AutoCAD conversion for plant drawings and legacy documentation
Paper drawing to CAD — scanning and redrawing in AutoCAD from old/paper drawings
Point cloud and 3D scan to CAD model conversion for as-built reconstruction
Geometric reconstruction into 3D parametric CAD models (SolidWorks/Inventor)
Field measurement to CAD drawing — site sketch or as-found survey to AutoCAD
Spare part and replacement part fabrication drawing preparation
Reverse engineering of pump internals, vessel internals, and mechanical assemblies
Old drawing to CAD conversion with dimensional verification
Design improvement integration during reverse engineering phase

Deliverables Produced

Measurement Report with Dimensional Data and Sketches
3D CAD Model (SolidWorks or Inventor native file)
Neutral Format 3D Model Export (STEP, IGES, STL)
Fabrication Drawings with Dimensions, Tolerances, and Material Specs
Material Specification Sheet
Bill of Materials (for multi-component assemblies)

Standards Referenced

ASME Y14.5 (GD&T and Tolerancing)ISO 286 (Fits and Tolerances)ASME BPVC (where pressure-containing components apply)ASTM Material StandardsClient-Specific Fabrication StandardsISO 9001

Software Used

SolidWorksAutodesk InventorAutoCADMicrosoft Excel (Measurement Logs)

Industries Served

Oil & GasPetrochemicalRefineryPower GenerationWater TreatmentMining & MineralsIndustrial Manufacturing

Why Choose SLETEC

Experienced engineers who understand functional requirements — not just geometry — ensuring reverse engineered drawings produce usable replacement parts.

3D CAD reconstruction enables downstream FEA, design modification, and manufacturing optimisation beyond simple part duplication.

Strict confidentiality protocols for all client plant and equipment data throughout the reverse engineering process.

Fabrication drawing packages produced to industry GD&T standards (ASME Y14.5/ISO 286) — suitable for submission to any qualified fabricator.

Integrated service from site measurement through to fabrication drawing issue — a single supplier for the full reverse engineering workflow.

Frequently Asked Questions

What is reverse engineering and when is it used in industrial plants in Saudi Arabia?

Reverse engineering in an industrial context involves physically measuring an existing component or assembly and recreating its engineering drawings and 3D models from those measurements. It is used when original drawings are lost, unavailable, or when equipment is obsolete and replacement parts are no longer commercially available. SLETEC commonly performs reverse engineering for aging plant components, custom fabricated parts, and worn equipment that needs duplication.

How does SLETEC perform reverse engineering measurements?

SLETEC engineers visit the site or receive the physical component and perform detailed dimensional measurements using precision instruments including digital calipers, micrometers, dial gauges, and profile gauges. For complex geometry, we use coordinate measurement and manual templating techniques. Material identification is performed using hardness testing or material test report review where available.

Can SLETEC produce fabrication drawings from reverse engineered components?

Yes. The primary output of SLETEC reverse engineering projects is a fabrication-ready drawing package in AutoCAD or SolidWorks, including detailed dimensions, tolerances, material specifications, surface finish requirements, and weld details where applicable. These drawings can be issued directly to a fabricator for part reproduction.

What types of industrial equipment does SLETEC reverse engineer in KSA?

SLETEC has reverse engineered a range of industrial components including pump impellers and casings, heat exchanger tube sheets and baffles, pressure vessel internals, structural brackets and support frames, valve bodies, custom mechanical assemblies, and pipe spools with non-standard fittings.

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Our engineering team is ready to review your scope, discuss deliverables and submit a competitive proposal within 24 hours.

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