Finite Element Analysis

FEA Analysis Services in Saudi Arabia

Rigorous finite element analysis for structural integrity, pressure vessels, nozzle loads, and thermal studies — supporting design validation and fitness-for-service assessments in KSA.

SLETEC Engineering provides professional finite element analysis (FEA) services for industrial equipment, pressure vessels, structural components, and mechanical assemblies across Saudi Arabia. Our FEA team uses ANSYS Mechanical and SolidWorks Simulation to perform detailed stress, deformation, fatigue, and thermal analyses that validate designs against applicable codes and project-specific load requirements.

Our FEA scope encompasses linear static analysis for routine design verification, nonlinear analysis for large deformation and contact-critical components, thermomechanical analysis for high-temperature equipment, and fatigue analysis for cyclically loaded structures. For pressure vessels and process equipment, we perform nozzle load analysis in accordance with WRC 107 and WRC 297, and carry out code-based stress linearisation as required by ASME BPVC Section VIII Division 2.

SLETEC also supports fitness-for-service evaluations using FEA for existing plant equipment with identified defects, corrosion, or modified operating conditions. Each FEA project is delivered with a comprehensive technical report including model description, boundary conditions, material properties, load cases, results plots, and a clear pass/fail assessment referenced to the applicable standard.

Engineering documentation prepared with reference to API, ASME, AISC, AWS, ISO, Saudi Aramco, SABIC and client project specifications where applicable.

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Service Capabilities

Linear static structural analysis for mechanical components and assemblies
Nonlinear FEA — large deformation, contact mechanics, material plasticity
Pressure vessel design-by-analysis per ASME BPVC Section VIII Div.2
Nozzle load analysis using WRC 107 and WRC 297 methodologies
Fatigue life assessment for cyclically loaded structural components
Thermal and thermomechanical analysis for high-temperature equipment
Seismic and dynamic load analysis for plant structures and equipment
Fitness-for-service FEA per API 579-1/ASME FFS-1

Deliverables Produced

FEA Technical Report with Model Description and Assumptions
Stress Contour Plots and Deformation Results
Stress Linearisation Results (SCL) per ASME Div.2
WRC 107/297 Nozzle Load Evaluation Report
Fatigue Life Calculation Report
Pass/Fail Assessment Summary referenced to applicable code
FEA Model Files (ANSYS or SolidWorks Simulation)

Standards Referenced

ASME BPVC Section VIII Div.1 & Div.2ASME BPVC Section IIIWRC 107 / WRC 297API 579-1 / ASME FFS-1EN 13445AISC 360AWS D1.1ISO 9001

Software Used

ANSYS MechanicalANSYS WorkbenchSolidWorks SimulationSolidWorks (Model Prep)PV Elite (cross-reference)Microsoft Excel (Post-processing)

Industries Served

Oil & GasPetrochemicalRefineryPower GenerationOffshore & MarineIndustrial ManufacturingDefence

Why Choose SLETEC

Code-based FEA analysis referenced to ASME, API, EN, and project-specific standards — not generic simulation outputs.

Integrated workflow from 3D CAD modelling through FEA to drawing extraction within the same engineering team.

Detailed technical reports with clear pass/fail assessments and code clause references — suitable for third-party review and client submission.

Experience in fitness-for-service FEA for operating plant equipment with corrosion, degradation, or load change scenarios.

Confidential handling of all equipment geometry and process data in line with project NDA requirements.

Frequently Asked Questions

What types of FEA analysis does SLETEC perform in Saudi Arabia?

SLETEC performs linear static structural analysis, nonlinear analysis (large deformation, contact, material plasticity), thermal and thermomechanical analysis, fatigue and fracture mechanics studies, pressure vessel nozzle load analysis, and seismic analysis for industrial equipment and structures across Saudi Arabia.

Which standards does SLETEC follow for FEA pressure vessel analysis?

Pressure vessel FEA is performed with reference to ASME BPVC Section VIII Division 2 (design-by-analysis), WRC 107, WRC 297 for nozzle load evaluation, and EN 13445 where applicable. Analysis reports follow the requirements of the applicable code and include detailed stress linearisation results.

How long does an FEA analysis project take with SLETEC?

A standard linear static FEA report for a single component or nozzle load case typically takes 3-7 business days, depending on model complexity and number of load cases. Complex nonlinear or multi-physics studies are scoped individually with agreed timelines before work commences.

Can SLETEC provide FEA analysis for existing plant equipment in KSA?

Yes. SLETEC performs fitness-for-service FEA studies on existing plant equipment, including analysis of corroded areas, weld defects, and nozzle reinforcement adequacy. These studies support fitness-for-service assessments per API 579-1/ASME FFS-1.

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